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Wire Journal News

Prysmian reports that it has finalized a contract worth approximately €1.9 billion for Eastern Green Link 2 Limited (EGL2), a project that will deliver power generated in Scotland to England.

A press release said that the EGL2 connection— partners of the project—SSEN Transmission and National Grid Electricity Transmission plc, the U.K. electricity transmission network owners—will form a vital electricity transmission link between Scotland and England. It is one of the first cable systems contracted in the U.K. that will use 525 kV HVDC technology with extruded XLPE insulation. Prysmian will design, manufacture, install, test and commission the required HVDC cable system that will have a power transmission capacity of 2 GW.

“We are very proud to have the opportunity to play our role in the development of such a strategic infrastructure for U.K.,” said Hakan Ozmen, EVP Transmission BU, Prysmian. “Once completed, the electrical ‘superhighway’ cable link will unlock the rich renewable energy capacity of Scotland and significantly increase the UK’s capacity to deliver clean energy for around two million homes in the U.K.”

The award follows the earlier selection of Prysmian last year as the exclusive preferred bidder, with a commitment made to assure its continued capacity availability for the project. The new connection is due to be operational in 2029. See p. 18 for related news item.

South Korea’s LS Cable has signed a preferred supply agreement with Copenhagen Infrastructure Partners (CIP) to supply offshore and onshore cables to Feng Miao 1, the company’s third offshore wind project in Taiwan.

A press release said that, under the agreement, LS Cable will supply offshore export cables, inter-array cables, and onshore export cables from their Korean manufacturing facility to the 500 MW Feng Miao 1 offshore wind project in Taiwan. This is the fourth cable supply collaboration between LS Cable and CIP’s offshore wind projects in Asia, following Changfang Xidao and Zhong Neng in Taiwan, and Jeonnam Offshore Wind 1 in Korea.

CIP was awarded Feng Miao 1 in the first round of Taiwan’s Round 3 Zonal Development Offshore Wind Auction in 2022. The offshore wind project is currently in the late development stage, finalizing design and procurement in preparation for financial close, said CIP.

The 500 MW Feng Miao 1 will be located approximately 35 km off the coast of Taichung in central Taiwan. The construction is planned to commence in 2025 and the project is expected to enter into commercial operation in 2027. CIP is also building two other offshore wind farms in Taiwan, the 589 MW Changfang and Xidao and the 298 MW Zhong Neng.

Last modified on April 9, 2024

India’s HFCL Limited (HFCL) announced that it plans to make a strategic expansion into Europe by setting up an optical fiber cable (OFC) manufacturing plant in Poland that will serve the increasing demand for OFC in European markets such as the U.K., Germany, Belgium, France, Poland, etc.

A press release said that HFCL aims to ramp up its share of exports in its OFC vertical revenue from the current 30% to 70% within the next four to five years. It noted that Europe has promising growth prospects as its OFC market is projected to experience a compound annual growth rate (CAGR) of around 4.5% over the next five years with expected demand of 90 million fiber (mf) km by 2028. The FTTH Council estimates that some 308 million homes in the EU region will have FTTH connectivity by 2028, speeding up deployment by three to five years. “This signals a rapid expansion of FTTH networks in these areas which will lead to increased demand of OFC.”

Poland has become a favored European nation, primarily due to its attractive market access to other European nations for incentive programs and cost competitiveness. The country’s strong connectivity is further enhanced through its well-developed ports. The availability of specialized skills at relatively lower labor cost than other European nations further enhances its attractiveness of being a premier manufacturing destination.

HFCL’s plant in Poland will begin with a capacity of 3.25 mf km and be scalable up to 7 mf km, with an initial capital outlay up to about $22 million. This strategic move will enhance HFCL’s agility and reduce transit times by approximately six weeks, thereby enabling an increase in order fulfillment capacity. The operation will be incorporated via a new stepdown subsidiary in Poland under HFCL B.V.

Including its subsidiary, the company will have three modern manufacturing plants in India with annual capacity of 25 mf km. “With this strategic expansion, we are poised to align with Europe’s vision, which anticipates gigabit connectivity as a cornerstone of its future,” said HFLC Managing Director Mahendra Nahata. He noted that the venture “marks a significant milestone in the company’s journey toward global leadership in telecommunication solutions.”

Last modified on April 9, 2024

NKT announced that it has won an order worth some €2.2 billion for two power cable projects and that it plans to invest in additional high-voltage capacity in Germany.

A press release said that NKT has been awarded two onshore power cable projects by Amprion, a German transmission system operator (TSO). The order calls for NKT to provide high-voltage AC and DC onshore power cable systems for the ongoing expansion of the German power grid. With the award of these two specific turnkey projects, NKT will design, manufacture and install the high-voltage power cable systems with voltage levels of 110 kV, 380 kV AC and 525 kV DC. With a combined value of approximately €1.2bn, NKT continues the positive development from 2023 and increases the high-voltage order backlog to approximately €12 billion.

The projects include Korridor-B V48, an onshore corridor project with a route length of approximately 430 km of 525 kV HVDC power cables; and Rheinquerung, which will require approximately 20 km of 380 kV AC and 50 km of 110 kV AC power cables for extension of the onshore power grid in Germany. The two projects, expected to be commissioned from 2029 to 2031, were described as “a key element in the acceleration of the Energiewende, Germany’s long-term strategy for the transition to renewable energy by 2045.”

“Contracts like the one with NKT are fundamental to driving forward the energy transition,” said Amprion CTO Dr. Hendrik Neumann. “Only if we can procure the necessary resources on the market in time, we stay on schedule and on course for project success. Korridor B in particular plays an important role in achieving our climate targets.”

Based on demand, NKT has decided to invest approximately €100 million for additional capacity at its existing factory in Cologne. The added capacity is planned to be gradually operational from 2027 and is expected to support NKT’s medium-term financial ambition of delivering RoCE above 20%.

The majority of the power cables for the two projects will be manufactured in Cologne, which is operating on renewable electricity and is located close to the installation sites in Germany. The local footprint will significantly reduce the carbon footprint of the power cable systems, help create and maintain highly qualified German jobs supporting the transition to renewable energy in general and Germany’s leading position within this transition.

Last modified on April 9, 2024

The Supervisory Board of LEONI announced changes to its executive board to further continuity of leadership. The company will extend the contract of CEO Klaus Rinnerberger through the end of 2027. He was lauded for helping LEONI return to operational success again following the financial restructuring in summer 2023. The Supervisory Board also extends the Executive Board mandate of Ingo Spengler as COO. His contract will now also run until the end of 2027. Dr. Harald Nippel will continue his role as a member of the Executive Board and CFO until April 2026. He will oversee and be responsible for the preparation of the financial results for fiscal 2025. The Supervisory Board reduced the Executive Board from four to three members as part of the company streamlining. Accordingly, the contract with Dr. Ursula Biernert as CHRO and labor director will not be extended by mutual agreement. She will be leaving the company over the summer to take on new professional challenges. The responsibilities previously summarized in the CHRO area will be transferred to the remaining members of the Executive Board. In the future, Rinnerberger will be responsible for HR, while the other two corporate functions, namely RCS (Risk, Compliance & Sustainability) and Real Estate, will report to CFO Dr. Harald Nippel. Based in Nuremberg, Germany, Leoni AG, is a global provider of energy and data management solutions in the automotive sector with branches throughout the world.

Amjad Abu-Ali has joined LLFlex as product manager for its wire and cable product portfolio, supporting the management, innovation and development of shielding and armoring tapes. He has more than 25 years of industry experience in the wire & cable industry, Amjad brings considerable experience and expertise to LLFlex. Based in Louisville, Kentucky, LLFlex is a leader in packaging materials and industrial laminate solutions for sectors that include wire and cable with manufacturing operations in Kentucky and North Carolina. 

WAGO has named Sy Stevens as the company’s new vice president of marketing and digitalization for the Americas. He will be leading and implementing strategic marketing initiatives across North and South America. He has a wealth of experience, having held marketing management positions at companies such as Rockwell Automation and Case IH. With operations in the United States, Canada, Mexico and South America, WAGO, based in Germantown, Wisconsin, supplies spring pressure connection technology. 

Stherrim “Sterrin” Raymond has joined Wire & Cable Technology International (WCTI) as an editorial and production specialist. She will handle WCTI, Wire Forming Technology International and Fastener Technology International. She takes over for Jim Masar, who has retired from those magazines but will continue to edit WCTI’s Overview and FTI’s Fastener News Report newsletters. She holds a degree from the University of Akron. Based in Akron, Ohio, Initial Publications produces industry trade publications.

Last modified on April 8, 2024

It’s never too early to make time to hit a bucket or two of golf balls to get in the mindset for WAI Chapter golf tournaments. As of this time, only the New England Chapter has a firm date (Sept. 9), but this section will have more details in future issues.

The collective chapter golf tournaments bring together professionals from the wire and cable industry for a day of camaraderie and sportsmanship. Beyond the obvious attraction of golfing, the events serve as an excellent platform to build new connections, exchange knowledge, and strengthen existing relationships within the industry.

Beyond that, the tournaments serve another purpose, and it’s an important one: they support the chapters that have college scholarship programs, so get out there and hit a few buckets. Until then, below are some photos from 2023.

Last modified on April 4, 2024

John Markowski has returned to the Wire Association International in the newly created position of project manager of education that will play a crucial role in meeting the organization’s commitment to advancing industry knowledge and professional development.

“We’re thrilled to have John back with us,” said WAI Executive Director Steve Fetteroll, who noted that Markowski, the former manager of membership and social media, has a distinguished track record. He now will oversee the development of a robust training and development program geared towards empowering members with essential skills and knowledge.

“I’m on the lookout for experts to help us craft engaging and informative training modules,” Markowski said. “If you’re knowledgeable about wire and cable manufacturing, machinery operation, quality control, or any other relevant area, and are willing to share your knowledge with the industry, I want to hear from you!”

Markowski will help implement a comprehensive Learning Management System (LMS), a strategic initiative to revolutionize how educational content is delivered within the wire and cable manufacturing industry. He will focus on enhancing WAI’s educational offerings so they provide learning programs—mostly video—that directly apply to the shop floor. They will present the “how’s” and “why’s” of production processes.

Markowski will be involved in other ongoing initiatives, including the upcoming Fundamentals of Wire Manufacturing Course at Wire Expo 2024. An Eagle Scout, he joined WAI as an intern in 2018 while attending Albertus Magnus College. He soon became a marketing associate, then two years later became manager of membership and social media. He left WAI in July 2023 and recently returned.

Italy’s Prysmian reports that it has finalized three contracts collectively worth about €5 billion with Amprion, a leading European TSO, for two offshore grid connection systems—BalWin1 and BalWin2—and DC 34, an underground cable project.

A press release said that the package deal is the largest in terms of value and km of cable ever awarded to Prysmian. It calls for some 4,400 km of HVDC cable and DMR (Dedicated Metallic Return) cable, of which around 3,400 km are land cables and 1,000 km are submarine cables.

The contracts follow the selection of Prysmian as a preferred bidder last August. At that time, it was noted that each cable system would consist of two single-core ±525 kV HVDC copper cables with XLPE insulation for the submarine sections and P-Laser insulation for the land underground sections, plus a dedicated metallic return cable and a fiber optic cable. BalWin1 will use about 1,070 km of cables along a 358 km route while BalWin2 will use about 1,100 km of cables over a route of 376 km. DC34 will use two single-core ±525 kV HVDC copper cables with P-Laser insulation, including a dedicated metallic return cable. It will consist of up to 2,100 km of cables for the cross Germany route.

The three projects are part of Germany’s overall plan to install 70 GW of offshore wind energy by 2045 and will support the transmission of the energy generated in the North Sea to consumers in the Western and Southern regions of the country. BalWin1 and BalWin2 each will transmit up to 2 GW of offshore wind energy from areas 9 and 10 of the German North Sea to the grid connection points. DC34, part of the Rhein-Main-Link, will connect the substation in Lower Saxony to a second substation in the federal state of Hesse to transmit up to 2 GW of wind energy to the Rhine-Main metropolitan area.

“The three contracts with Amprion are an important milestone for Prysmian as they underline once again the trusting cooperation between the two companies,” said Hakan Ozmen, EVP Prysmian Transmission Division.

“We have secured the necessary cable resources for three important energy transition projects,” said Dr. Hendrik Neumann, CTO of Amprion. “For us, this is a major step towards project success.”

Last modified on March 7, 2024

Amphenol Corporation—which has been in a busy acquisition track—announced that it is acquiring the Carlisle Interconnect Technologies (CIT) business of Carlisle Companies for a little over $2 billion.

A press release said that the definitive agreement will see CIT’s harsh environment interconnect solutions join Amphenol’s existing interconnect solutions. CIT produces wire and cable, cable assemblies, contacts, connectors and sensors for sectors such as commercial air, defense and industrial end markets. “We are excited to welcome CIT’s approximately 6,000 talented employees to the Amphenol family,” said Amphenol President and CEO R. Adam Norwitt. The acquisition “will allow us to deliver a more comprehensive technology solution for the increasingly complex applications of our customers in harsh environment markets.”

Per the CIT website, the business traces back to 1940 when it was founded by Henry Dudley Minich as Tensolite. It had six people working in an old, converted house in Tarrytown, New York. Today, the business has nine locations in the U.S., three in Mexico, one in Switzerland and two in China. CIT, the release said, is expected to report 2024 sales and adjusted EBITDA margin of approximately $900 million and 20%, respectively.

“The sale of CIT aligns with our Vision 2030 strategy and represents a significant milestone in our strategic pivot from a diversified industrial portfolio of businesses to a premier pure-play building-products company,” Chris Koch, CEO, chairman and president of Carlisle Companies, said in a statement. The transaction is expected to be completed this year.

Last modified on March 7, 2024

New York Governor Kathy Hochul recently visited Belden Inc. at its plant in Syracuse, New York, where she announced $2.4 million in incentives and tax credits to help the company expand its optical fiber production.

A press release said that Syracuse is home to Belden’s primary Broadband Solutions location, operating under the PPC Broadband brand, where Hochul highlighted key programs in her 2024 New York state budget. The Governor also announced a flurry of economic and financial awards, including a $1.2 million Empire State Development grant for Belden and a $1.2 million Excelsior Jobs tax credit.

“We are honored to welcome Governor Hochul to our Syracuse location,” said Belden President and CEO Dr. Ashish Chand. “Her words describing New York’s rich history of transformation and reinvention, spoken from inside a Belden facility, underscore how Belden itself is leading the way through ingenuity and innovation from its many key locations across the U.S. and around the world.”

Belden was one of 19 recipients across New York State to receive a total of $15 million in financial awards through the Regional Economic Development Council initiative.

Last modified on March 7, 2024

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