The WAI, which just completed the first leg of an ambitious video-based education initiative (previous page) has notched a milestone for one of its earliest videos: topping 100,000 views on YouTube.
Posted Oct. 26, 2016, Extruder Screw Cleaning is a seven-minute video that details the process of cleaning an extrusion screw. The video was produced at the Nexans Energy USA plant in Chester, New York. See it at https://www.youtube.com/watch?v=KpBqVHq40-0

With eight months left to go, sales reports that the show floor for Interwire 2025 is 96% full, with all the large booth positions taken, and the discussion now turns to whether the exhibit space should be expanded at the Georgia World Congress Center.

At this point, there are 216 contracted companies representing some 300 companies that have accounted for about 92,000 sq ft of exhibit space. Of note, the list of exhibitors includes more than 120 companies that are based outside the U.S., including a strong showing from Turkey, which accounts for 16. There will also be extra interest in Interwire as it will be co-located again with the Global Continuous Casting Forum.

“We continue to get calls from companies that are interested in exhibiting, and we could open the floor plan more, so this is a good time,” said WAI Sales Director Shannon Timme. “Right now, there are no large booths available, but we could add them depending on interest we see.” She can be contacted at This email address is being protected from spambots. You need JavaScript enabled to view it..

The Wire Association International (WAI) has completed production of its first in-house, video-based training course: Introduction to Ferrous Metallurgy.

This accomplishment marks a significant milestone in WAI’s new online learning initiative and reflects its ongoing commitment to providing world-class educational resources to the wire and cable industry.

“This is the kind of project that the founders of WAI would truly appreciate,” said WAI Executive Director Steve Fetteroll. “It embodies the goals of the people who originally formed the association to advance industry know-how by using a modern approach, one that is relevant to the electronic age we all live and work in. It will especially appeal to manufacturers that have new employees who are comfortable with this type of learning format.”

Each course has seven short videos, none lasting more than five minutes. Each module includes knowledge checks after each video. Upon completing a course, students receive a certificate of completion.

WAI is collaborating with a motion designer who specializes in manufacturing “explanation” videos. Each one will feature a blend of shop floor footage and animated segments that clarify complex concepts. Narration is done by a professional voiceover artist to ensure that the material is engaging and easy to follow.

Each module was developed under the guidance of primary and secondary subject matter experts to ensure the content is both accurate and relevant. A key person in the creation of the ferrous video course is steel industry veteran Anand Bhagwat, a WAI Past President (2005) who now serves as a metallurgical consultant. He worked closely with WAI Project Manager John Markowski, who leads the production team. “It’s been an amazing experience, and I’m confident that this program is going to be well received.”

With the production of this foundational course now complete, WAI is moving into the soft launch phase of its new Learning Management System (LMS). In addition to Introduction to Ferrous Metallurgy, the soft launch will include 12 general manufacturing safety courses, Markowski said. During this phase, WAI is working closely with key opinion leaders across the industry to gather valuable feedback. This collaboration will ensure the platform is fully optimized before its official release.

Companies interested in participating in the soft launch and gaining early access to these courses are welcome to contact WAI’s Education Department. Industry feedback is an important factor to help deliver comprehensive and effective training content. For inquiries about the soft launch or to find out how to participate, contact WAI’s Education Department at This email address is being protected from spambots. You need JavaScript enabled to view it. or 203-458-4044.

Looking ahead, the full public launch of WAI’s online platform is scheduled for early 2025. As part of this launch, WAI will offer discounted access during the introductory period, allowing WAI members and non-members alike to experience the breadth of training available.

In addition to the Introduction to Ferrous Metallurgy, WAI has begun production on the first of four planned extrusion training courses. The next course on deck will offer an overview of single-layer extrusion, providing critical insights for both new and seasoned professionals in the field. The first extrusion course is slated to be ready for the hard launch at the beginning of 2025, with the others closely behind.

Of note, while WAI is committed to providing this new video-training course, it will continue to stage the Association’s in-person day-long Fundamentals of Wire Manufacturing course. It will next be held at Interwire 2025.

A U.S. jury has awarded Prysmian $96,500,000 in damages from Sterlite Technologies, Inc., a business of India’s Sterlite Technologies Lt. (STL), for violations of trade secrets related to a former Prysmian executive who joined the company.

A press release said that on Aug. 6, at the end of a three-week trial, a U.S. District Court jury in Columbia, South Carolina, found in favor of Prysmian. Sterlite and Szymanski had denied wrong-doing.

In its June 2021 lawsuit, Prysmian had accused a former key executive, Stephen Szymanski, of providing Prysmian’s trade secrets to STL. The jury also awarded Prysmian $200,000 from Szymanski, who ran the company’s optical fiber cable business in North America before going to Sterlite, a direct competitor, in August 2020.

“At trial, Prysmian ultimately proved that Sterlite had taken thousands and thousands of pages of Prysmian’s confidential information and trade secrets,” the release said, noting that those included information about Prysmian’s customers, newest products and plans to expand its manufacturing plants. “Much of the information was found in the possession of not just Szymanski and Sterlite, but also in the possession of executives at Sterlite’s global headquarters in Pune, India.”

“This case came down to the basic principle of right versus wrong, and we are pleased that the jury came to this decision,” said Prysmian North America CEO Andrea Pirondini. “We will not stand still when it comes to defending our confidential information and trade secrets, competing fairly in the marketplace, and doing right by our customers.”

“Prysmian has a longstanding reputation for our quality products and our commitment to delivering innovative solutions in the telecommunications space,” said Patrick Jacobi, Prysmian North America Telecom senior vice president. “Securing a win in this case is a step in the right direction.”

On Sept. 16, 2023, STL, which is active in more than 150 countries, inaugurated its first U.S. cable manufacturing plant in Lugoff, South Carolina. Its focus is high fiber count cables with small diameters.  

In an STL statement, Managing Director Ankit Agarwal said that the company remains committed to serving customers in America. “We do not intend for this verdict to interrupt our plans to grow our U.S. presence. As a company, we uphold the highest standards of ethics and integrity.

We believe the verdict is not supported by the testimony and evidence presented at the trial and intend to appeal and vigorously pursue all available post-trial remedies.”

Orlando Precision announced that it has acquired Gifford Spring Company, a family business located in Garland, Texas.

A press release said that Gifford Spring serves the aerospace, telecommunication and industrial sectors, with products that include compression springs, tapered springs, torsion and double torsion springs, extension springs and wire forms, as well as rod forming. The deal represents the first acquisition for Orlando Precision outside of its base state of California.

 “The acquisition broadens our geographic footprint, allowing us to better serve markets and customers located in Texas and throughout the south, including central Mexico,” said Frank Mauro, president of Orlando Precision. He said that it also valuable capabilities to his company’s overall capacity to innovate, deliver services and achieve strategic goals.

Founded in 1984 by Ralph Gifford in his garage with one machine “and a handful of customers,” the company quickly grew. Per the Gifford Spring website, one key to that growth was that it used secondary operational step-saving machines that Ralph Gifford designed and built using pneumatic and electronic technology and components. During this early period of dynamic growth, Ralph Gifford introduced electronic gauging and sorting on automatic spring coiling machines to the Dallas manufacturing community.