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AFL recently reported that it plans to invest more than $50 million to expand its fiber optic cable manufacturing operations in South Carolina.

A press release said that the investment aligns with the Biden-Harris administration’s Infrastructure Investment and Jobs Act and Internet for All initiatives to increase broadband access in the U.S. It will result in the creation of new jobs and support AFL’s portfolio of products compliant with the Build America, Buy America Act (BABA).

The investment will be used to increase production capacity and support the development of new fiber optic cable solutions. The announcement builds on AFL’s previous investment of more than $35 million in the expansion of domestic cable manufacturing to support broadband deployment and modernization of the power grid. The expansions continue AFL’s four-decade long commitment to job creation and U.S. manufacturing.

Key highlights of the latest expansion include increased production capacity to meet the surging demand for fiber optic cable; creation of new jobs at AFL’s manufacturing facilities, boosting the local economy; development of innovative and sustainable fiber optic cable solutions; and a commitment to using U.S.-made materials and supporting the domestic supply chain.

AFL CEO and President Jaxon Lang said that the news reflects the company’s focus on providing products that are essential for multiple goals. “This expansion highlights AFL’s commitment to providing an end-to-end BABA-compliant cable and connectivity portfolio for our valued U.S. customers and represents a significant milestone toward AFL’s ongoing contribution to a stronger, more connected future for all communities across the country.”

Founded in 1984 and cased in Spartanburg, South Carolina, AFL has operations in the U.S., Mexico, Canada, Europe, Asia and Australia, and is a wholly owned subsidiary of Fujikura Ltd. of Japan. Its products are in use in more than 130 countries.

Last modified on May 3, 2024

LS Eco Energy—a subsidiary of South Korea’s LS Cable & System—announced that it has signed a business agreement with the Institute of Energy of Vietnam (IEV) under the Vietnam Electricity Authority (EVN) for a superconducting cable project. Of note, LS Cable & System Asia changed its name to LS Eco Energy to pursue new businesses in submarine cables and rare-earth elements.

Per an article at businesskorea.co.kr, the two parties plan to establish a cooperative system to apply superconducting cables to the Vietnamese power grid and explore business opportunities. Superconducting cables, first commercialized domestically by LS Cable in 2019, use the superconducting phenomenon where electrical resistance disappears at low temperatures, maximizing transmission efficiency. In case of power expansion due to overload, replacing the cable alone can increase transmission capacity by more than five times.

When building new cities, the construction cost of electrical ducts, which are about three meters high, can be reduced to less than 1/20th by replacing them with conduits approximately one meter in size. The technology minimizes environmental impact by needing fewer and smaller substations and transmission towers.

Per IEV, Vietnam is set to face a surge in power demand and consumption over the coming decade, which will have an impact on its energy security. The government of Vietnam expects power consumption to grow 10-12 % annually through 2030, one of the fastest power consumption growth rates in Asia.

Last modified on May 3, 2024

NKT plans to invest up to €100 million in additional production capacity and capabilities at its medium-voltage factories in Denmark, Sweden and Czech Republic to meet growing demand from customers for medium-voltage power cables required for grid upgrades and renewable energy projects across Europe.

A press release said that the medium-voltage power cable market has grown steadily in recent years driven by the transition to renewable energy and the continued electrification of societies. Electrical grid operators are in the process of conducting major upgrade projects to keep apace. In response, NKT is investing in additional medium-voltage capacity and capabilities spread across three of its production sites in Asnaes, Denmark; Falun, Sweden; and Velke Meziříčí, Czech Republic. The investments in Falun and Velke Meziříčí have started while the investment in Asnaes is now initiated.

“NKT is well positioned ... to strengthen our position as a key partner to our customers in the green transition of societies,” said NKT EVP Head of Applications Carlos Fernandez. “As more renewable projects come online, a major upgrade of the European power grid is needed. Current medium-voltage production and installation capacity is not sufficient to meet the increasing demand in the market. The investments will support NKTs continued growth journey in line with our strategic ambitions and enable vital grid upgrades and renewables projects across Europe.”

In recent years, the Applications business line has optimized its factory footprint across geographies to increase efficiency and specialization. With this process successfully completed, focus has shifted towards expansion of the medium-voltage sites. The investments will add 20-110 kV production capacity and capabilities and further progress layout optimizations of the factories.

The investments across the three sites will strengthen NKTs market leading position. The new production capacity is anticipated to be progressively operational in 2025 and 2026 and the investments will lead to the additional recruitment of around 150 new colleagues. The investments are expected to support NKT’s medium-term financial ambitions including delivering RoCE above 20%.

Last modified on May 3, 2024

South Korea’s Taihan Cable & Solution Co. reports that it has been awarded a project worth more than $80 million for replacement of an outdated power grid in the U.S.

Per a press release and multiple media reports, including The Korea Economic Daily, the project is designed to replace the aging power infrastructure with a new one in the southeastern state of Florida in anticipation of increasing power demand in the region. Taihan will be removing existing cables and supplying a 230 kV EHV power grid as a full turnkey service.

The press release said that winning the bid was helped by having a proven track record in executing projects in the U.S. Its proposal for the replacement of aging power grids was instrumental in moving the project forward. For the New York project secured last year, a unique installation method with a U.S. patent was introduced to showcase laying technology tailored to the urban environment.

By securing this deal, the company has brought its cumulative order value for the year to more than US$145 billion in the U.S. alone. “In just one quarter, Taihan has already achieved half of its record annual orders in the U.S. from fiscal year 2022 of nearly $290 million. While rising electricity consumption and the expansion of renewable energy sources are driving an increase in the demand for power networks across the U.S., over 50% of the existing transmission infrastructure has surpassed 40 years of service, exceeding its life cycle, giving rise to strong anticipation of additional orders to follow.

Last modified on May 3, 2024

News of Prysmian’s April 15 agreement to acquire Encore Wire for approximately $3.9 billion—the largest-ever such wire and cable industry deal—quickly circulated on the opening day of wire Düsseldorf in Germany, where some attendees were utterly stunned by the unexpected report.

A press release said that the addition of Encore Wire’s huge vertically integrated, single-site campus in McKinney, Texas, that produces a broad range of copper and aluminum electrical wire and cables, is highly complementary to Prysmian’s strategy. It “will allow Prysmian to increase its exposure to secular growth drivers, enhance its exposure to North America, leverage Encore Wire’s operational efficiency and best in class service across Prysmian’s portfolio, broaden Prysmian’s product offering enabling the combined company to better address customers’ needs in North America and generate ~€140m in run-rate EBITDA synergies expected within four years from closing.”

Massimo Battaini, Prysmian designated Group CEO, described the deal as a landmark moment. “Through this acquisition, Prysmian will grow its North American presence, enhancing its portfolio and geographic mix, while significantly increasing the exposure to secular growth drivers. We look forward to welcoming the Encore Wire team to Prysmian and benefitting from the combined company’s enhanced product offerings and customer relationships.”

“We are pleased to have reached an agreement that reflects the remarkable value Encore Wire has created with our expansive single-campus model, low-cost production, centralized distribution and product innovation,” said Daniel L. Jones, Encore Wire’s chairman, president and CEO. “Encore Wire and Prysmian are two highly complementary organizations, and we anticipate a bright future for Encore Wire as part of Prysmian. ... As part of a larger, global operation, we expect this transaction will bring additional future opportunities for our employees, whose dedication and hard work made this transaction possible. We look forward to working with Prysmian to complete this value-enhancing combination and realize the significant benefits that we expect it will bring to all of our stakeholders.”

The transaction, which was unanimously approved by each company’s Board of Directors and recommended to its shareholders by Encore Wire’s Board of Directors, is expected to close in the second half of 2024. The sale is subject to the approval of Encore Wire’s shareholders, regulatory approvals and other customary conditions.

At wire Düsseldorf, some attendees questioned the fit between the two entities, each of which is very successful, yet having different business approaches. Of note, Prysmian—founded in 2005 through the acquisition of the energy and telecom cables and system activities of Pirelli—does have a track record of making periodic major acquisitions. That includes the 2011 purchase of Draka Holding for €840 million and the 2017 purchase of General Cable for approximately $3 billion.

Last modified on May 3, 2024

Elite Harness plans to refurbish an existing facility in Wellington, Kansas, to produce wiring harnesses and custom cables for various sectors, including automotive, industrial, agricultural, aerospace, and other industries requiring electric connections.

A press release said that the company plans to invest $14 million in the initiative, which is expected to create 110 jobs. It plans to convert an existing plant into a 50,000-sq-ft manufacturing plant. Elite Harness will produce wiring harnesses and custom cables for various sectors, including automotive, industrial, agricultural, aerospace, and other industries requiring electric connections.

“We have a sister company (in) Tulsa, so we considered building there, but the State of Kansas and Sumner County really stepped up to the plate and made Wellington a wise choice for us,” Elite Harness President Nathan Smith said in a news release. It notes that the wiring harness and custom cable market is a $90 billion industry poised for significant growth over the next 10 years.

The Canada Border Services Agency (CBSA) announced that it is launching an investigation to determine whether certain wire rod from China, Egypt, and Vietnam are being sold at unfair prices in Canada.

A press release said that the investigation stems from a complaint filed with the CBSA by Ivaco Rolling Mills 2004 LP (Ivaco). It alleges that it has suffered from an increased volume of dumped imports from China, Egypt and Vietnam that has resulted in lost market share, lost sales, price undercutting, price depression, price suppression and a negative impact on employment, capacity utilization and financial performance.

The CBSA and the Canadian International Trade Tribunal (CITT) both play a role in the investigation. The CITT will begin a preliminary inquiry to determine whether the imports are harming Canadian producers and will issue a decision by May 7, 2024. The CBSA will also investigate whether the imports are being sold in Canada at unfair prices and will make a preliminary decision by June 6, 2024. The Canadian market for wire rod has been estimated to be approximately $194 million annually.

Tri Star Metals announced that it has completed the acquisition of Centric Alloys Corp. (Centric), a specialty metals bar and wire company.

A press release said that Centric is a North American distributor and mill sourcing partner for nickel-based alloys, nickel bearing alloys, cobalt alloys and specialty stainless steels (remelted grades) in drawn wire, wire rod, and bar product forms. At its website, Centric notes that it is the largest U.S. stocking distributor and supplier of wire basket spools in North America.

“The addition of these industry experts greatly improves our ability to understand the unique demands of the defense sector and we are thrilled to welcome Centric’s current account base to the Tri Star family,” said Jim Roach, executive vice president of Tri Star Metals.

Tri Star, which is a member of the Hagener Feinstahl group of companies, has a 350,000-sq-ft manufacturing and distribution campus in Freeport, Illinois, and a West Coast Distribution facility in Phoenix, Arizona. Since 2010, it has invested more than $40 million in its mill/distribution facilities.

After nearly 20 years of growth at Centric, I am pleased to become part of the Tri Star team,” said Centric Alloys founder and President Mike Walsh.

Aztech Lubricants, founded in 2005 by Jonathan Anderson and Michael Colvin, has been acquired by Kodiak, a global chemical company.

A press release said that Anderson and Michael Colvin will continue with the new owners as director of technology and as director of business development, respectively. Based in Wayne, Oklahoma, Aztech Lubricants has a 40,000-sq-ft manufacturing facility that includes an in-house laboratory for QC and R&D. Its products are used by the wire industry for drawing, galvanizing and forming for markets such as agricultural, tires, automotive, construction, etc.

Kodiak has manufacturing/distribution capabilities on six continents, with more than 80 chemists and 17 laboratories The new owner sees growth ahead for Aztech. “We will be expanding the manufacturing capabilities of the (Aztech) plant in Oklahoma to include more oil- and water-based technologies to better support our valued customers,” said Kodiak President Laura Dickey. “Part of our strategy for the future is also to offer a broad portfolio of products including corrosion inhibitors, cleaners, resins, fire resistant hydraulic fluids, industrial lubricants, and powdered chemicals.”

“This is a very exciting time for us,” said Anderson. He noted that Aztech Lubricants started out in 2005 with just him and Mike. “We would get an order, then go back to the plant and make it. It took a great effort to build Aztech from scratch. Now, the company will be able to achieve even greater results. Mike has an eye out for retirement in the years to come, and I may work less at some point but I plan to be around for a long time. My customers have become my good friends.”

Last modified on April 4, 2024

Accent Wire Tie recently acquired Coastal Wire Company, a U.S. company founded in 1978 that specializes in fully annealed baling wire at its plant in Georgetown, South Carolina.

A press release said that Coastal Wire is the only U.S. entity that currently manufactures all baling wire products, including black-annealed coil wire, black-annealed box wire, high-tensile galvanized wire, galvanized bale tie wire, black-annealed bale ties, galvanized bale ties and the company’s proprietary product KleenGreen bale ties. The acquisition took place last December.

Based in Tomball, Texas, Accent Wire Tie notes at its website that it has the largest U.S. baling wire manufacturing and distribution network in the industry. The company has seven mills, and 21 distribution centers. Through its Wire-Tie division, Accent’s core offerings include baling wire distribution, bale tie manufacturing, wire-tier equipment manufacturing, and wire-tier parts and repair services to waste management providers, material recovery facilities, packaging companies and commercial customers throughout the U.S., Canada and the U.K.

Of note, Accent Wire Tire—along with two sister companies, itself was acquired last August by funds managed by Apollo, a deal that had been predicted by Joanna Reiss, partner and co-head of impact at Apollo. “We believe Accent is a critical supplier to the recycling industry poised for continued growth and impact, and we see several opportunities to help grow and develop the company.”

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